The best packaging for your products depends on their type, size and shape. For this reason, finding the ideal solutions for oddly shaped items poses a significant challenge to business owners. You must be creative and prioritize package functionality to overcome this challenge.
Custom shipping boxes are excellent for shipping irregularly shaped, pointed, circular, extra-long, cylindrical and delicate items. These are tailor-made to fit your items and secure them in a way that standard boxes wouldn’t. They also elevate the customer experience because they’re personalized and professional.
So, what are some top examples of unusual items you can pack in custom-sized cardboard boxes? How can you design custom-sized shipping boxes? Find the answers to these and more questions below.
Irregular products require unique packaging that accounts for their unusual dimensions and minimizes space wastage. Specialized shipping requirements ensure protection and reduce the risk of damage. Here are some examples of oddly shaped and sized items you can ship in custom boxes.
While some irregularly shaped or oversized items might fit into standard-sized boxes, it’s a gamble that increases the risk of damage or breakage as you ship because the boxes leave excess space for the items to shift and move around during transit. Stock boxes made of flimsy material also don’t provide enough cushioning for delicate or fragile items.
Product damage has several effects on your business’ bottom line. These include reducing your profit margins by making refunds and exchanges. Unsatisfied customers who leave unflattering reviews may also cost you your reputation. Besides, it’s hard to brand standardized boxes in a way that appeals to consumers and boosts your credibility. Customized boxes with well-done branding create a memorable first impression on clients before they start unboxing.
Packaging unusually shaped items in standardized boxes also wastes space and materials, increasing shipping costs and environmental impact. The higher expenses result from using extra-large boxes to accommodate long items, pointed corners and excess stuffing. Larger packages require more cargo room, so you can only ship a few at once. Sometimes, you’ll even need two boxes to package one item.
To overcome the challenges of packaging irregularly shaped and sized items for shipping, you need innovative designs that address their specific needs. Custom-sized cardboard boxes capture these items’ irregular dimensions, contours and features. Below are more reasons custom boxes are the best choice for shipping unusual items.
Choosing a custom box for odd-shaped items requires balancing functionality and aesthetics. Then, you can secure the product and communicate the essence of your brand. You should consider two primary factors — the structural design and the printing method.
Designing the best custom box for your odd-shaped items involves measuring them. Avoid wasting space and materials with the correct exterior and interior dimensions. To get a custom box made to size, packaging providers use the product’s dimensions to determine the package’s interior measurements. They’ll then use these dimensions to determine the ideal exterior measurements, including the panels and flaps.
For the exterior measurements, they consider the product’s shape and the kinds of flaps and panels you need. Ultimately, your boxes’ shape and design depend on how the core panels connect. Here are some popular custom box styles:
Your choice of printing method determines the quality of your package designs, the color accuracy and the artwork’s layout. Below are printing methods you can use to brand your custom boxes.
Bolt Boxes is a reliable manufacturer of the best custom-sized and branded packaging solutions. Our boxes secure all your irregularly sized and shaped products. We use 100% recyclable kraft material and 60% to 95% post-consumer waste to make them sturdy and sustainable. We can help you design the perfect custom packaging that balances all product variables. We also offer printing to help personalize your boxes with your company’s logos and brand messages.
To start your custom box design, enter your specifications in our online configurator. We’ll generate a quote and start fulfilling your order immediately. You can expect fast delivery because we design, manufacture, print and deliver everything in-house. You can also contact us if you have any questions on how we can assist you in packaging your unusually shaped or sized items.
