Rotary die cutting is an effective way to create unique boxes that stand out. A specific die capable of producing intricate, custom shapes is created, resulting in uniform, accurate cuts that are ideally suited for flexographic printing. Flexographic printing and rotary die cutting are the perfect partners when you require high-quality prints paired with interesting or custom-shaped materials.
Bolt Boxes will provide an approved die line on which to design your project. Your artwork must be designed precisely on the template provided.
All flexographic printing requires the one-time creation of print plates. Any changes, revisions, adjustments or additional proofs required will increase the preparation time and impact the plate costs.
Before we start, let’s go through some common terminology you may encounter while creating your design.
5. Note any exceptions: If your art is not supplied to a die line, please specify the size of the art and its intended placement on the panel.
6. Contact us if you have questions: A friendly team member at Bolt Boxes is only a call away and we are excited to help you create the best boxes to showcase your products.
Flexographic printing is the ideal economical printing method for bulk orders. Although setup takes longer than digital printing, once the plates have been created, they are always ready for future runs. The die-cutting feature makes it possible to produce custom-shaped boxes and labels, often with intricate details that wouldn’t be possible without the specific die. Some common examples of flexographic printing include:
Carefully evaluate and test every aspect of the samples to determine whether the design and dimensions are a perfect fit for your product. While structural samples may arrive fully assembled, final production orders will be shipped flat unless otherwise noted.
Here are factors to consider:
CAD-cut structural samples may differ slightly from final press run boxes with slight variances, like inconsistent material rigidity along score lines or edge crush. These inconsistencies do not affect the overall quality, fit, form and function being assessed.
Understanding the nuances of the different printing methods can be confusing. The experienced team at Bolt Boxes is here to help you make the best decisions so you can confidently design boxes that you will feel proud of. Contact us today with any questions or more information about how to get started on creating the perfect boxes for your product.