Custom-Sized Shipping Boxes for Product Packaging

array of custom sized boxes stacked together

Your shipping box is your customers’ first impression of your brand when it arrives at their door. At Bolt Boxes, we offer your business the best personalized packing solutions to enhance customer experience and provide product safety.

Why Custom-Size Boxes Matter

Custom-size packaging is tailored to your unique product needs, creating a more efficient and impactful presentation. Specifically, a custom box can bring you the following benefits:

  • Cost savings: With boxes that fit snugly with your products, you can save on unnecessary shipping costs and minimize package waste.
  • Product protection: Boxes that are too big will cause your product to slide around during transit, potentially damaging it in the process. The right size box will securely fit your product for ultimate protection.
  • Brand representation: Designing a custom box involves choosing colors and your brand’s logo for the outside. This process will lead to unique and memorable customer experiences that strengthen your brand identity.

Start Your Custom Box

array of custom sized boxes stacked together

Why Bolt Boxes?

1 Million+ Boxes Shipped
Customer Rating Excellent Service & Quality
100% of Boxes Manufactured Sustainably
98.2% On-Time Percentage

How to Measure for Your Custom-Size Cardboard Shipping Boxes

Your product measurements will determine the appropriate box dimensions. Keep in mind the interior and exterior of your shipping box, as every precise measurement matters. Here are some expert tips to minimize wasted space and shipping costs:

USPS Cubic Shipping Explained

USPS cubic shipping prices boxes by volume instead of weight. To ensure this pricing system remains the most cost-effective option, your longest measurement should not exceed 18 inches.

You can calculate your cubic rate with the following equation for a rough estimate:

See Why Our Customers Love Bolt Boxes

Excellent service and quality

We love working with Bolt Boxes. They respond quickly and very professional to work with, providing excellent communication and customer service. We had a very time sensitive order we were working on with them and they delivered everything on time. The quality is perfect too. We look forward to working with them on more projects as we grow.

Meg G

Bolt Boxes is amazing!!

Bolt Boxes is amazing!!! I was in need of boxes within one week and Bolt Boxes made the process seamless and easy! They are amazing! High quality boxes in little time!

Joanna

Our business is the creation of art…

Our business is the creation of art lighting in a variety of sizes. We hand paint on glass in in sizes up to 60″ diameter. Sturdy packaging and safe transportation are critical.
After considerable research, we decided to try Bolt Boxes and we’re very happy with their work. We’re glad to have found them.

Larry S

The team was very responsive and easy to work with and worked to ship our product quickly during the busy holiday season.

Mark B

Custom-Size Boxes Online From Bolt Boxes

Bolt Boxes offers custom-size corrugated boxes to meet your company’s needs. We prioritize speed and quality and can provide in-house design, manufacturing and printing, all done on location. Our team will work with you one-on-one to choose your color scheme, messages, logo and box size to ensure they match your vision.

Ordering

How Our Order Process Works

Get inspired by looking at our box options – all boxes are 100% customizable

New to custom boxes? Learn about styles, size, material, print, and much more

Adding a logo or other print to your boxes? Learn about the process and what is needed

4

Order

Place order either through the configurator or by calling and talking to a friendly rep

CBN designs, manufactures, and prints the boxes in-house. Have us arrange freight or use your own carrier

Bolt Boxes
Rating: 5/5
5(14)

Custom Corrugated Boxes

Immediate pricing in 5 simple steps

STEP 1: SELECT A BOX STYLE TO GET STARTED

Bolt Boxes

Shipping box (RSC)

Protect your items with this popular box style. Most economical structure for shipping items of various weights and sizes.

Bolt Boxes

End-loading box (FOL)

Top and bottom flaps fully overlap, adding additional strength to protect your products from damage.

Bolt Boxes

Mailer box (C-Series)

Impress your customers with sturdy custom mailers. Popular packaging choice for eCommerce companies and subscription services.

STEP 2: ENTER INSIDE BOX DIMENSIONS Enter the INSIDE dimensions of your required box size. Contact us if you need help with your box measurements. Measured in inches

Length
Width
Depth

STEP 5: PRINTING?

Looking for something else? We also offer:

  • One Panel Folders (book mailers)
  • Trays and Covers
  • Corrugated Pads
  • High Volume Production

Call Us Today:

1-800-677-8283

Packaging Experts Available 7:30 am – 4:30 pm Central Time

Need Help Finishing Your Order?

Save your order so far and connect with an expert.

Price Per Box:
$5.27
Box Price:
$527.00
Total Price:
$527.00

Frequently Asked Questions

Which box style should I select?

This depends on many factors, including the size of your products and how you want to pack them out. We offer the two most common types of box on our website box builder, the Regular Slotted Container (RSC) and the C-Series Mailer Box. The RSC is a standard shipping box, where the flaps meet in the middle and then are taped closed. The Mailer box doesn’t require taping, as it auto-locks closed.
If you need help selecting a box style, or need a style that is not on the website, please contact us.

Are your custom boxes eco-friendly and recyclable?

Yes! We stand apart from competitors by manufacturing with 100% recyclable kraft boxes made from 60-95% post-consumer waste. We also offer corrugated boxes made from 30-70% post-consumer waste. Bolt Boxes is SFI® Certified, meaning your custom cardboard boxes are made from ethically and ecologically grown trees.

Is there a minimum order quantity? Is there a price break if I order more?

There is no minimum order quantity. And yes! At higher order quantities, the per-box cost will be lower.

Do you offer prototyping or a sample?

Yes! We offer structural prototypes of the box. To get a prototype, you can either send us the dimensions of the box you want or you can send us a sample of your product and we can build a prototype to fit. To get a quick sample box sent to you, submit this form!

How do I providew artwork for my box?

You can upload the file during the checkout process or you can send us the artwork after you’re done checking out. Once submitted, our design team will review the artwork you provided and will send you the dieline or communicate any changes/suggestions to make sure your boxes come out looking great.

Important Resources