Custom Mailer Boxes

Bolt Boxes
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Looking for something else? We also offer:

  • One Panel Folders (book mailers)
  • Trays and Covers
  • Corrugated Pads
  • High Volume Production

Call Us Today:

1-800-677-8283

Packaging Experts Available 7:30 am – 4:30 pm Central Time

Customize & Check Prices

STEP 1: ENTER INSIDE BOX DIMENSIONS Enter the INSIDE dimensions of your required box size. Contact us if you need help with your box measurements. Measured in inches

Length
Width
Depth

STEP 4: PRINTING?

Need Help Finishing Your Order?

Save your order so far and connect with an expert.

Price Per Box:
$5.27
Box Price:
$527.00
Total Price:
$527.00

Benefits of Professional Custom Mailer Boxes

  • Auto-locking design (similar to pizza box style)
  • 100% recyclable materials
  • No minimum order quantity
  • Industry-leading turnaround times
  • G7 Master Certified printing

Transform your shipping experience with Bolt Boxes’ premium custom mailer boxes. Our C-series style features self-locking functionality and superior durability for e-commerce, subscription boxes, and retail shipping.

 

Why Choose Bolt Boxes?

1 Million+ Boxes Shipped
Customer Rating Excellent Service & Quality
100% of Boxes Manufactured Sustainably
98.2% On-Time Percentage

USA Manufactured Custom Boxes

Bolt Boxes stands out from other box manufacturers because of our industry-leading turnaround times. We do everything in-house, from designing and manufacturing to printing and delivery. This approach allows us to produce faster lead times on all custom subscription box designs and shipping. We have been helping customers build brand awareness with custom mailer boxes for almost 60 years.

Benefits of choosing Bolt Boxes as your custom mailer box supplier include:

Real Reviews from Real Customers

Service is world-class

Bolt’s product is great, but their quick and easy service is what makes them the go-to partner for our corrugated box needs.

Jimmy M

The team was very responsive and easy to work with and worked to ship our product quickly during the busy holiday season.

Mark B

Excellent service and quality

We love working with Bolt Boxes. They respond quickly and very professional to work with, providing excellent communication and customer service. We had a very time sensitive order we were working on with them and they delivered everything on time. The quality is perfect too. We look forward to working with them on more projects as we grow.

Meg G

Bolt Boxes is amazing!!

Bolt Boxes is amazing!!! I was in need of boxes within one week and Bolt Boxes made the process seamless and easy! They are amazing! High quality boxes in little time!

Joanna

Our business is the creation of art…

Our business is the creation of art lighting in a variety of sizes. We hand paint on glass in in sizes up to 60″ diameter. Sturdy packaging and safe transportation are critical.
After considerable research, we decided to try Bolt Boxes and we’re very happy with their work. We’re glad to have found them.

Larry S

How to Customize Your Mailer Box

1. Choose Your Size

  • Enter inside dimensions
  • Custom sizes available
  • Expert sizing assistance

2. Select Your Material

  • 200 lb Single Wall (up to 50 lbs)
  • 275 lb Single Wall (up to 75 lbs)
  • 350 lb Double Wall (up to 100 lbs)

3. Pick Your Finish

  • Kraft/Kraft (brown inside and out)
  • White/Kraft (white exterior, brown interior)
  • Custom colors available

4. Print Options

  • Digital printing (≤350 boxes)
  • Flexographic printing (>350 boxes)
  • Lithographic printing available
  • Full-color capabilities

Contact Us

Create Custom-Printed Mailer Boxes Today

We use specialized equipment and expertise to produce custom subscription box designs that can perfectly encase your products. Beyond a close fit, our boxes come with a range of printing options to help you build your brand’s image through high-quality designs.

Whether you need standard quantities or large volumes, Bolt Boxes can ensure efficient production. Get mailer boxes custom-made to fit your brand and products.

Are you ready to stand out from the competition with custom-printed mailers? Contact Bolt Boxes to learn more, or if you’re ready to get started, create custom-printed mailer boxes with our online configurator today.

Frequently Asked Questions

Which box style should I select?

This depends on many factors, including the size of your products and how you want to pack them out. We offer the two most common types of box on our website box builder, the Regular Slotted Container (RSC) and the C-Series Mailer Box. The RSC is a standard shipping box, where the flaps meet in the middle and then are taped closed. The Mailer box doesn’t require taping, as it auto-locks closed.
If you need help selecting a box style, or need a style that is not on the website, please contact us.

Are your custom boxes eco-friendly and recyclable?

Yes! We stand apart from competitors by manufacturing with 100% recyclable kraft boxes made from 60-95% post-consumer waste. We also offer corrugated boxes made from 30-70% post-consumer waste. Bolt Boxes is SFI® Certified, meaning your custom cardboard boxes are made from ethically and ecologically grown trees.

Is there a minimum order quantity? Is there a price break if I order more?

There is no minimum order quantity. And yes! At higher order quantities, the per-box cost will be lower.

Do you offer prototyping or a sample?

Yes! We offer structural prototypes of the box. To get a prototype, you can either send us the dimensions of the box you want or you can send us a sample of your product and we can build a prototype to fit. To get a quick sample box sent to you, submit this form!

How do I provide artwork for my box?

You can upload the file during the checkout process or you can send us the artwork after you’re done checking out. Once submitted, our design team will review the artwork you provided and will send you the dieline or communicate any changes/suggestions to make sure your boxes come out looking great.

Important Resources